Study of the Effect of Cutting Parameters with Abrasive Water Jet on the Surface Roughness, Burr Formation and Striation Angle in Aluminum 111H-5754 Parts

Emami, H.; Shakouri , E.; Saraeian , P.

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Modares Mechanical Engineering

Volume 20, Issue 7 (July 2020) Modares Mechanical Engineering 2020, 20(7): 1801-1814 | Back to browse issues page

‎ 20.1001.1.10275940.1399.20.7.25.8

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Emami H, Shakouri E, Saraeian P. Study of the Effect of Cutting Parameters with Abrasive Water Jet on the Surface Roughness, Burr Formation and Striation Angle in Aluminum 111H-5754 Parts. Modares Mechanical Engineering 2020; 20 (7) :1801-1814
URL: http://mme.modares.ac.ir/article-15-39888-en.html

Study of the Effect of Cutting Parameters with Abrasive Water Jet on the Surface Roughness, Burr Formation and Striation Angle in Aluminum 111H-5754 Parts

H. Emami¹

, E. Shakouri¹

, P. Saraeian ^*

1- Mechanical Engineering Department, Mechanic Facultuy, North Tehran Branch, Islamic Azad University, Tehran, Iran
2- Mechanical Engineering Department, Mechanic Facultuy, Najafabad Branch, Islamic Azad University, Isfahan, Iran , p_saraeian@iau-tnb.ac.ir

Abstract: (2625 Views)

Aluminum alloys, due to their high variety and favorable mechanical properties, are widely used in industries. Aluminum alloy 111H-5754 due to its properties such as high strength to weight ratio, ductility, toughness, and corrosion resistance, are applied in the manufacture of automotive body, offshore, and offshore oil equipment. The presence of 3% magnesium in the chemical structure of this alloy makes it susceptible to heat and therefore, it is not possible to perform most of the traditional machining processes on it. Water jet machining with abrasive particles (AWJM), because of the use of water and abrasive particles as cutting tools, can be a good method for machining these materials. In the present study, the effect of water jet and abrasive particle machining process parameters, including water jet pressure, traverse speed and loading coefficient on surface roughness, angle of striation, and burr formation in aluminum alloy 111H-5754 samples is discussed. The results showed that after traverse speed, water jet pressure and loading coefficient have the most effects on the surface quality characteristics, respectively. So, for a loading factor of 45% and a jet pressure of 300MPa, increasing the traverse speed from 200 to 300mm/min, the surface roughness value in the smooth area is about 50%, and the angle of striation of the lines in the rough area, increased by about 25%.

Keywords: Abrasive Water Jet Machining, Aluminum Alloy H111-5754, Surface Roughness, Striation Angle, Burr Formation

Full-Text [PDF 1218 kb] (1452 Downloads)

Article Type: Original Research | Subject: Machining
Received: 2020/01/16 | Accepted: 2020/03/31 | Published: 2020/07/20

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