per
Tarbiat Modares University
Modares Mechanical Engineering
1027-5940
2476-6909
2007-09
7
2
1
15
article
Hardfacing of H11 (1.2343) Hot Work Tool Steel With the Superalloy Stellite 6
Thermal fatigue (heat checking), mechanical fatigue, wear and plastic deformation of critical areas of hot forging dies at working temperatures are the main mechanisms that reduce their lifetime. During forging processes the surfaces of the dies reach temperatures of 700-800 ºC. Therefore, hardfacing of these areas with nonferrous elevated temperature hardfacing alloys such as Stellite 6 can improve the performance and lifetime of the dies, many times. Hot hardness, galling resistance, hot corrosion and oxidation resistance, adhesive wear resistance, low friction coefficient and absence of allotropic transformation up to 1100 ºC are the most important properties of Stellite 6. H11 tool steel is widely used as hot forging die material. This steel because of its high alloy contents and, therefore, its hardenability is very sensitive to high cooling rates involved during welding cycles and hydrogen induced cracking (HIC). For this reason, in this research hardfacing parameters of H11 tool steel with Stellite 6 in TIG welding method have been investigated. According to the results, hardfacing of this steel in annealed hardfaced condition isn't feasible and it is recommended that preheating and intermediate temperatures during the hardfacing cycle between 310-370 ºC. The suitable current for TIG hardfacing of this steel by φ3.2mm filler rod was determined to be 80-85 amperes for the first layer and 90-100 amperes for upper layers. The minimum thickness for obtaining maximum hardness in the hardfacing layer (41-42 HRC) under these conditions was determined to be 3mm. It is recommended that the effective heat input for hardfacing of this steel under three-body heat transfer conditions would be less than 455kJ/m. It is also recommended that the Δt8→5 of H11 tool steel hardfacing cycle would be in the range 6 to 15.3s. Finally it is recommended that H11 hardfaced tool steel would be stress relived in the range 425 -500 ºC for 1 hour per 30mm base metal thickness.
http://mme.modares.ac.ir/article-15-6479-en.pdf
1.2343 Hot Work Tool Steel
H11 Hot Work Tool Steel
Hot Forging Dies
Hot Hardness
Hardfacing
Stellite 6 Hardfacing Superalloy
Weldability
per
Tarbiat Modares University
Modares Mechanical Engineering
1027-5940
2476-6909
2007-09
7
2
17
28
article
Design and Implementation of a Linear DC Motor
Abstract In this paper, design and implementation of a linear DC motor (LDM) is described. The LDM under consideration is a flat type moving magnet. It has a simple structure and so it is easy to control. In this motor, trust force is generated by interaction between magnetic field of permanent magnet and conductors carrying controlled current. To maximize the efficiency of the motor, NdFeB (rare earth) permanent magnet is used. The optimum dimensions and geometrical parameters of the motor, such as permanent magnet and coil size are obtained by mathematical calculations. Finite element analysis is also used for precise calculations and modeling of the motor. The results show good agreement between experimental and theoretical (FEA) results.
http://mme.modares.ac.ir/article-15-4382-en.pdf
Direct Current
Linear Motor
Permanent Magnet