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This Study presents a numerical investigation of the hydro-thermal behavior of a Non-Newtonian ferrofluid (non-Newtonian base fluid and 4% Vol. Fe3O4) in a rectangular vertical duct in the presence of different magnetic fields, using two-phase mixture model, power-law model, and control volume technique. Considering the electrical conductivity of the base fluid, in addition to the ferrohydrodynamics principles, the magnetohydrodynamics principles have also been taken into account. To study the effects of non-Newtonian base fluid using power-law model, assuming the same flow consistency index with viscosity of Newtonian fluid, two different power law indexes (i.e., n=0.8 and 0.6), have been investigated and the results have been compared with that of Newtonian ones (i.e., n=1). Three cases for magnetic field have been considered to study mixed convection of the ferrofluid: non-uniform axial field, uniform transverse field and another case when both fields are applied simultaneously. The results indicate that the overall influence of magnetic fields on Nusselt number and friction factor is similar to the Newtonian case, although, by decreasing the power law index, the effect of axial field on velocity profile, Nusselt number and friction factor become more significant. Moreover, the results indicate that electrical conductivity has a significant effect on the behavior of ferrofluid and cannot be neglected and also negative gradient axial field and uniform transverse field act similarly and enhance both the Nusselt number and the friction factor, while positive gradient axial field decreases them.

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In this paper, ferrofluid flow in a closed cooling loop without any mechanical pump has been simulated. The flow of the ferrofluid in the closed loop is resulted from applying a non-uniform magnetic field and the thermo-magnetic effect of the ferrofluids. The ferrofluid consist water and different volume fractions of iron oxide nanoparticles with nanoparticle diameter of 13nm. The two phase mixture model and the control volume technique have been used in the present study. The applied non-uniform magnetic field is resulted from an electromagnetic solenoid and the steady and also the transient modeling of the flow in the cooling loop from start point (stagnant ferrofluid in loop) have been carried out. The obtained results show that by applying magnetic field and also by taking advantage of temperature dependent property of the magnetic susceptibility, a flow of ferrofluid is created in the loop and by increasing the heat input (heater power) in the loop, the flow rate in the loop is increased. Moreover, the results show that by having a cold source (for rejection of produced heat) with higher constant temperature, the flow rate in the loop increases. Furthermore, the flow rate in the cooling loop is increased as the volume fraction of the nanoparticles in the base fluid increases. The mentioned cooling loop can be used in the electronic cooling systems.

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Despite the unique usage of electrical discharge machining process at machining in small dimensions, machining complex shapes and machining of high-strength parts such as ceramics and heat treated steels, which can’t be machined by traditional machining methods, low machined surface integrity achieved by electrical discharge machining process is one of the most important limitations of this process. In this investigation the machined surface integrity will be improved by applying ultrasonic vibrations to tool electrode and external magnetic field around gap distance of electrical discharge machining process, simultaneously. So several experiments were designed and performed based on full factorial method by selecting pulse current and pulse duration as the most important input parameters, in order to study the effects of pulse current and duration on surface integrity of workpiec machined by this hybrid process and to investigate the effects of tools ultrasonic vibrations and external magnetic field on machined surface roughness and integrity of machined surface. According the results, machined surfaces roughness is increased by applying ultrasonic vibrations to tool electrode and external magnetic field around gap distance of electrical discharge machining process, simultaneously, while the SEM pictures of machined surfaces showed that the, amount of created surface cracks, blowholes, globules and beads of debris are decreased and integrity of machined surfaces by EDM process is improved by applying ultrasonic vibrations to tool electrode and external magnetic field around gap distance, simultaneously.

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