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Showing 2 results for Flash Furnace

Neda Rajabi, Mohammad Moghiman,
Volume 17, Issue 7 (9-2017)
Abstract

In this study numerical simulation of the flash furnace copper smelting, was carried out to investigate the pollutants formation in combustion of sulfide concentrates and ancillary fuels. This simulation was done with use of Eulerian framework for continuous phase flow field and Lagrangian approach for discrete phase particles. For modeling of combustion flow and applying turbulence effects on the rate of chemical reactions used the composition of Probability Density Function (PDF) and RNG, k-ε model. Due to the thermodynamically condition of flash smelting furnace, the combustion of sulfur which is exist in Concentrate particles occurs explosively and with high radiation. Calculation The effect of radiative heat transfer was done by the discrete ordinate method (DOM). The numerical simulation results show, under combustion conditions with extra air and in partly high temperatures (>1273K) the only noteworthy sulfurous species are SO2 and in colder points SO2 is transformed to SO3. In the points which enough oxygen is not available, the concentration of SO, and S2 unburned are increased. The results also show, the maximum temperature is decreased with increase of existing sulfur in the concentrate particles and the minimum temperature is increased, because the radiation intensity is increased so the furnace temperature is more uniformly. This behavior has a significant influence on reduction thermal NOx emission.
N. Rajabi, M. Moghiman,
Volume 19, Issue 12 (12-2019)
Abstract

Co-firing of biomass and fossil fuels in industrial furnaces is a suitable way to reduce the environmental impact from human activities, with acceptable investment. In this paper, the results of numerical simulation co-firing of sulfide concentrates and three auxiliary fuels including gasoil, kerosene and sawdust biomass are compared in the flash furnace copper smelting. For modeling of turbulent flow and combustion, RNG, k-ε model and probability density function model (pdf) have been used, respectively. This study has been carried out to investigate the furnace temperature and combustion pollutants distribution. The numerical simulation results show that the flame temperature resulting from the combustion of diesel fuel and sawdust as auxiliary fuel is the highest and lowest, respectively. In biomass combustion, despite that the flame temperature is low, but the NOx mass fraction increases because there is nitrogen in the sawdust chemical composition. Also in sawdust combustion that the oxygen content is high, the SO2 and SO3 sulfur pollutants increase in the high temperatures regions of the furnace and the lower temperature of the auxiliary fuel burner, respectively. Because SO2 is formed at high temperatures (> 1273K) and oxygen-rich and SO3 species is produced at relatively low temperatures with excess oxygen. The amount of CO emissions in sawdust combustion is much lower than the amount of combustion of diesel and oil.
 



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