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Showing 2 results for Single Crystal Superalloy

Siamak Soleymani Shishvan,
Volume 17, Issue 7 (9-2017)
Abstract

High temperature creep in nickel-based superalloys is investigated by discrete dislocation plasticity (DDP). A two-dimensional unite cell model representing micro-structure of superalloy and comprising γ^' particles in γ matrix phase is considered under uniaxial constant stress loading. While plastic deformation of γ phase occurs by a combination of dislocation glide and dislocation climb coupled to the diffusion of vacancies, elastic γ^' particles undergo deformation due to the stress-driven interfacial diffusion at the γ/γ^' interfaces in addition to bulk elastic deformation. It is noted that diffusion of vacancies is explicitly considered where local concentration of vacancies determines climb of dislocations. This model predicts the onset of tertiary creep in superalloys as extensively observed in experiments for commercially important nickel-based superalloys at moderate stress and temperature levels. Possible associated mechanisms are accordingly discussed. Moreover, effects of parameters such as volume fraction of γ^' particles are studied and discussed. Superalloys with three values for volume fraction of γ^' particles are investigated and obtained results indicate that the volume fraction of γ^' particles plays an important role in the creep behaviour of superalloys. Results of this study can be used in a continuum constitutive rule to investigate structural components under operational conditions.
A. Mehrvar, A. Mirak, M. Rezaei,
Volume 20, Issue 7 (6-2020)
Abstract

Electrochemical machining (ECM) has unique features and advantages which is a suitable method for machining when surface quality and residual stresses are of importance. Because of various parameters that influence this process, numerical and experimental studies play a key role in feasibility, practical utilization, and selection of optimal machining parameters in different materials and applications. On the other hand, with the high technology used in the casting of nickel-based single crystal superalloys, no grain boundaries are created in the material. Therefore, by improving the mechanical properties of this material, the traditional machining processes are not effective and economical. Also, they cause defects such as residual stresses, tool wear, and poor surface quality. The purpose of this research is to investigate numerically the electrochemical machining on this special superalloy. Comsol software is used for process modeling and numerical analysis. Firstly, the electrical current and voltage in the machining gap are determined, and finally, the workpiece displacement boundary is obtained. Then the numerical conditions of machining parameters are implemented for experimental investigation by electrochemical machining machine. About 8% error between the results of numerical simulation and experimental investigation shows the feasibility and capability of this modern machining for this particular superalloy.


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