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Copper clad aluminum composite wire used in wire and cable industry is an applied product. This product must be manufactured according to standard ASTM B566. According to this standard the connection between the layers is one of the quality parameters. Interlayer pressure during the production process, plays an important role in the quality of connection between two layers. The effects of important wire drawing parameters, including a half-angle dies, reduction ratio and coefficient of friction on the interlayer pressure were discussed by slab methods. After samples making, test of wire drawing process was conducted to determine the force with three modes of dry friction, oil lubrication and grease lubrication. There was good agreement between experimental and analytical methods. With Increase in friction coefficient of interlayer the interlayer pressure will increase. With increase in half angle of die, the interlayer pressure was increase significantly. So that, by increasing the half angle of die from 5 to 75 degree, the interlayer pressure increases about 3 times. Also, with increase in reduction of area the interlayer pressure was increase. But, it was found that the friction coefficient of die does not have a role in interlayer pressure changes.

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Bimetallic Copper clad aluminum according to standard ASTM B566 can be used in telecommunication networks and signal transmission. The quality of this product in terms of bonded layer’s, in reference standard is important. The interlayer pressure affected during the drawing process on the quality of bonded layer’s. Sample of Bimetallic wire in 9.5 mm diameters was produced by Copper clad with thickness of 0.45 mm. Bimetal wire formed by wire drawing process with 6.2% reduction in area. In this study the effect of tow parameters of wire drawing process: semi die angle and reduction of area on interlayer pressure using ANSYS 17 for simulation is examined. .By comparing the force-displacement curve in experimental and modeling works, simulation accuracy was good. During the investigation it was found always with reduce reduction of area, percent of the maximum interlayer pressure depend on semi die angle. So that by increases of reduction in area for 5 degrees semi die angle, interlayer pressure does not change. But, for 45 degrees semi die angle the worst effect of reduction in area changes in interlayer pressure is sudden. The pressure changes with increased the semi die angle, depends on the reduction of area. So that the maximum interlayer pressure in 6.2% reduction in area is decreased with increases of semi die angle between 5 to 45 degrees; But, the interlayer pressure in 20% reduction in area, increases with increasing the semi die angle.