مهندسی مکانیک مدرس

مهندسی مکانیک مدرس

بررسی تجربی و شبیه‌سازی فرآیند پرسکاری شیاری نیمه محدود ورق فولاد عاری از عناصر بین‌نشین

نوع مقاله : پژوهشی اصیل

نویسندگان
1 گروه فیزیک، دانشکده علوم پایه، دانشگاه خاتم الانبیاء، تهران، ایران
2 گروه مهندسی مواد و متالورژی، دانشکده فنی و مهندسی، دانشگاه بناب، بناب، ایران
3 گروه مهندسی پلیمر، دانشکده فنی و مهندسی، دانشگاه بناب، بناب، ایران
چکیده
در این تحقیق فرآیند پرسکاری شیاری نیمه محدود به‌عنوان یکی از روش‌های تغییر شکل پلاستیک شدید برای ایجاد ساختار فوق‌ریزدانه در ورق فولاد عاری از عناصر بین‌نشین مورد مطالعه قرار گرفت. فرآیند مذکور به‌طور موفقیت‌آمیز به تعداد حداکثر چهار پاس روی نمونه‌ها اعمال شد و تأثیر تعداد پاس‌ها روی خواص مکانیکی و ریزساختار ورق‌ها مورد بررسی قرار گرفت. بررسی‌های ریزساختاری نمونه‌های تغییر شکل یافته بیانگر این واقعیت هستند که پرسکاری شیاری نیمه محدود به‌طور مؤثری می‌تواند اندازه دانه‌ها/کریستالیت‌ها را کاهش دهد به‌نحوی‌که از حدود ۴۱میکرومتر در حالت آنیل به ۲۳۲نانومتر بعد از چهار پاس پرسکاری می‌رسد. همچنین نتایج به دست آمده نشان دادند که با اعمال فرآیند پرسکاری شیاری نیمه محدود، استحکام و سختی نمونه‌ها به میزان قابل‌توجهی افزایش می‌یابد. بیشترین مقادیر استحکام تسلیم و کششی در نمونه دو پاس پرسکاری شیاری نیمه محدود مشاهده شد که به ترتیب در حدود ۹۰% و ۷۵% افزایش در مقایسه با نمونه اولیه را نشان می‌دهند. حداکثر مقدار سختی ۱۶۵ویکرز برای نمونه سه پاس پرسکاری شیاری نیمه محدود شده به دست آمد که در حدود ۶۸% افزایش نسبت به نمونه آنیل شده را نشان می‌دهد. با توجه به نتایج سختی‌سنجی، با افزایش تعداد پاس‌های فرآیند میزان یکنواختی تغییر شکل افزایش پیدا کرد. روش المان محدود به منظور شبیه‌سازی فرآیند پرسکاری شیاری نیمه محدود استفاده شد و توزیع کرنش برای نمونه‌های تغییر شکل به دست آمد. نتایج شبیه‌سازی المان محدود مطابقت نسبتاً خوبی با نتایج محاسبات تحلیلی نشان داد.
کلیدواژه‌ها

موضوعات


عنوان مقاله English

Experimental Study and Simulation of Semi-Constrained Groove Pressing of Interstitial Free Steel Sheet

نویسندگان English

S.A. Hosseini-Moradi 1
B. Binesh 2
M.R. Yazdanpanah ‎ 3
1 Physic Department, Basic Science Faculty, Khatam al-Anbia University, Tehran, Iran
2 Materials & Metallurgical Engineering Department, Engineering Faculty, University of Bonab, Bonab, Iran
3 Polymer Engineering Department, Engineering Faculty, University of Bonab, Bonab, Iran
چکیده English

In this research, semi-constrained groove pressing (SCGP) as one of the severe plastic deformation techniques was investigated to achieve an ultrafine-grained structure in interstitial free steel sheets. The maximum of four semi-constrained groove pressing passes was successfully applied on the samples and the effects of the number of SCGP passes on the microstructure and mechanical properties of the samples were investigated. The microstructural investigations of the deformed specimens indicate that the semi-constrained groove pressing can effectively reduce the grain/crystallite size so that it ranges from about 41 μm in annealed condition to 232 nm after four passes. The results also showed that the strength and hardness of the samples are increased significantly by applying the pressing process. The highest tensile and yield strengths were observed in the two-pass SCGP processed sample, which showed an increase of about 90% and 75%, respectively, compared to the initial sample. The maximum hardness value of 165 Vickers was obtained for a three-pass SCGP processed sample, which is about 68% higher than the annealed sample. Regarding the hardness tests results, the uniformity of deformation increased with increasing the number of SCGP passes. Finite element method was used to simulate the semi-constrained groove pressing, and the strain distribution was obtained for the deformed samples. The finite element simulation results correlated fairly well with the analytical results.

کلیدواژه‌ها English

Sever Plastic Deformation
ultrafine-grained materials
Semi-Constrained Groove Pressing
Mechanical properties
Microstructure
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