Volume 20, Issue 9 (September 2020)
Modares Mechanical Engineering 2020, 20(9): 2355-2362 |
Back to browse issues page
Download citation:
BibTeX | RIS | EndNote | Medlars | ProCite | Reference Manager | RefWorks
Send citation to:
BibTeX | RIS | EndNote | Medlars | ProCite | Reference Manager | RefWorks
Send citation to:
Gholizadeh A, Elyasi M, Mirnia M, Jamaati R. Experimental Investigation of the Effect of Temperature on the Production of Bimetallic Workpiece Al-Cu Using Forward Extrusion Method. Modares Mechanical Engineering 2020; 20 (9) :2355-2362
URL: http://mme.modares.ac.ir/article-15-42528-en.html
URL: http://mme.modares.ac.ir/article-15-42528-en.html
1- Faculty of Mechanical Engineering, Babol Noshirvani University of Technology, Babol, Iran
2- Faculty of Mechanical Engineering, Babol Noshirvani University of Technology, Babol, Iran ,elyasi@nit.ac.ir
2- Faculty of Mechanical Engineering, Babol Noshirvani University of Technology, Babol, Iran ,
Abstract: (1699 Views)
Bimetallic parts are widely used in chemical industry, petroleum, heat exchangers, and pressure vessels due to their properties of bimetallic workpieces, especially high weight strength, better mechanical properties, and at the same time reducing cost and weight loss compared to single-layer parts. Among the various processes used to produce these components, extrusion is a good choice for the formation of bimetallic parts due to the compressive stress and the possibility of metallurgical bonding. In the current study, the effect of temperature on the production of bimetallic parts in the case of shell copper and core aluminum alloy by extrusion method has been investigated. In this study, the two-layer connection of metal for a 45% thickness reduction the ratio was performed for three temperatures of 200, 300, and 400°C. Mechanical properties were also examined using a uniaxial tension test and a microstructure by using optical microscopy and scanning electron microscopy. The results showed that at the ratio of 45% thickness reduction at 200°C, there was no acceptable connection between the two layers, and after the process and cutting off the workpiece, the two layers did not separate, but a weak connection was established The microscopy images at the temperature of 300°C showed that this temperature was the threshold for the two-layer connection, and finally, at the 400°C, a more suitable connection was obtained in the bimetal parts.
Article Type: Original Research |
Subject:
Metal Forming
Received: 2020/05/3 | Accepted: 2020/06/27 | Published: 2020/09/20
Received: 2020/05/3 | Accepted: 2020/06/27 | Published: 2020/09/20
References
1. Serikov O. Modern materials: Bimetallic tubes. Metallurgist. 2005;49(9-10):347-348. [Link] [DOI:10.1007/s11015-006-0002-0]
2. Rhee K Y, Han W Y, Park HJ, Kim S S. Fabrication of aluminum/copper clad composite using hot hydrostatic extrusion process and its material characteristics. Materials Science and Engineering: A. 2004;384(1-2):70-76. [Link] [DOI:10.1016/j.msea.2004.05.051]
3. Berski S, Dyja H, Banaszek G, Janik M. Theoretical analysis of bimetallic rods extrusion process in double reduction die. Journal of Materials Processing Technology. 2004;153-154(1-3):583-588. [Link] [DOI:10.1016/j.jmatprotec.2004.04.052]
4. Hartley CS. Upper bound analysis of extrusion of axisymmetric, piecewise homogeneous tubes. International Journal of Mechanical Sciences. 1973;15(8):651-663. [Link] [DOI:10.1016/0020-7403(73)90097-0]
5. Khosravifard A, Ebrahimi R. Investigation of parameters affecting interface strength in Al/Cu clad bimetal rod extrusion process. Materials & Design. 2010;31(1):493-499. [Link] [DOI:10.1016/j.matdes.2009.06.026]
6. Chitkara N R, Aleem A. Extrusion of axi-symmetric bi-metallic tubes from solid circular billets: Application of a generalised upper bound analysis and some experiments. International Journal of Mechanical Sciences. 2001;43(12):2833-2856. [Link] [DOI:10.1016/S0020-7403(01)00067-4]
7. Knezevic M, Jahedi M, Korkolis YP, Beyerlein IJ. Material-based design of the extrusion of bimetallic tubes. Computational Materials Science. 2014;95:63-73. [Link] [DOI:10.1016/j.commatsci.2014.07.021]
8. Momeni S T, Hosseinipour S J, Nourouzi S, Gorji H. An investigation into the effect of die profile of cold forward extrusion on the thickness distribution of Al-Cu bimetallic tubes. International Journal of Civil Engineering and Building Materials. 2012;(2):4. [Persian] [Link]
9. Narayanasamy R, Ponalagusamy R, Venkatesan R, Srinivasan P. An upper bound solution to extrusion of circular billet to circular shape through cosine dies. Materials & Design. 2006;27(5):411-415. [Link] [DOI:10.1016/j.matdes.2004.11.026]
10. Krishna BV, Venugopal P, Rao KP. Co-extrusion of dissimilar sintered P/M preforms - An explored route to produce bimetallic tubes. Materials Science and Engineering: A. 2005;407(1-2):77-83. [Link] [DOI:10.1016/j.msea.2005.06.025]
11. Deylami Azodi H, Miri Z, Karimi S. Experimental and numerical study of extrusion process of bimetallic tubed. Proceedings of the 14th National Conference on Iranian Manufacturing Engineering. 2017 November 2-4, Arak: Arak University of Technology; 2017. [Persian] [Link]
12. Barandar F, Elyasi M, Mirnia M J, Jamaati R. The effect of surface shape on the production of aluminum-copper two layer Tubes using forward extrusion process. Iranian Journal Manufacturing Engineering. 2019;6(8):1-9. [Persian] [Link]
13. Rahmatabadi D, Mohammadi B, Hashemi R, Shojaee T. Experimental investigation of plane stress fracture toughness for Al/Cu/Al multilayer produced by Cold Roll Bonding method. Modares Mechanical Engineering. 2017;17(5):166-174. [Persian] [Link]
14. Khorasani F, Emamy M, Malekan M, Mirzadeh H, Pourbahari B, Krajnák T, et al. Enhancement of the microstructure and elevated temperature mechanical properties of as-cast Mg Al2Ca Mg2Ca in-situ composite by hot extrusion. Materials Characterization. 2019;147:155-164. [Link] [DOI:10.1016/j.matchar.2018.10.018]
Send email to the article author
| Rights and permissions | |
 |
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License. |