Volume 20, Issue 10 (October 2020)                   Modares Mechanical Engineering 2020, 20(10): 2461-2470 | Back to browse issues page

XML Persian Abstract Print


Download citation:
BibTeX | RIS | EndNote | Medlars | ProCite | Reference Manager | RefWorks
Send citation to:

Hosseinzadeh Salehkouh S, Babaei H, Mirzababaie Mostofi T. The Effect of Projectile Nose-Shape on Spot Welding of Steel Plates Using Gas Mixture Detonation Technique. Modares Mechanical Engineering 2020; 20 (10) :2461-2470
URL: http://mme.modares.ac.ir/article-15-44190-en.html
1- Department of Mechanical Engineering, Faculty of Mechanical Engineering, University of Guilan, Rasht, Iran
2- Department of Mechanical Engineering, Faculty of Mechanical Engineering, University of Guilan, Rasht, Iran , ghbabaei@guilan.ac.ir
3- Department of Mechanical Engineering, Faculty of Mechanical Engineering, University of Eyvanekey, Eyvanekey, Iran
Abstract:   (1705 Views)
In the present study, deformation pattern in impact spot welded plates with flat and spherical-nosed projectiles using gas mixture detonation set up has been investigated and compared with numerical simulations. The steel plate with a thickness of 4mm was considered as a base plate and steel plates with 1, 2, and 3mm thicknesses were selected as flyer plates and were under direct contact with flat- and spherical-nosed metallic projectiles with a mass of 650 and 1300 gram, respectively. The average velocity of the projectiles was 600 meters per second. The ABAQUS finite element software was used to investigate the high-velocity impact of projectiles on steel sheets. The Johnson-Cook (J-C) model was utilized to describe the behavior of metals. The deformation of plates during the impact spot welding process has been simulated. Comparing the plate deformation pattern in numerical simulation and experimental results found that the numerical model predicted well the deformation of plates during the projectile impact spot welding process. The stress wave propagation on the flyer plates also was studied numerically. The results show that the waves start from the center and progress to the corners of the plate. The values of the equivalent plastic strain (PEEQ) and shear stress pattern for flyers and target plates have investigated as a measure of the quality of welding.
Full-Text [PDF 627 kb]   (2464 Downloads)    
Article Type: Original Research | Subject: Impact Mechanics
Received: 2020/07/5 | Accepted: 2020/08/1 | Published: 2020/10/21

References
1. Wang H, Wang Y. High-velocity impact welding process: A review. Metals. 2019;9(2):144. [Link] [DOI:10.3390/met9020144]
2. Wang S, Zhou B, Zhang X, Sun T, Li G, Cui J. Mechanical properties and interfacial microstructures of magnetic pulse welding joints with aluminum to zinc-coated steel. Materials Science and Engineering: A. 2020;788:139425. [Link] [DOI:10.1016/j.msea.2020.139425]
3. Lu Z, Gong W, Chen S, Yuan T, Kan C, Jiang X. Interfacial microstructure and local bonding strength of magnetic pulse welding joint between commercially pure aluminum 1060 and AISI 304 stainless steel. Journal of Manufacturing Processes. 2019;46:59-66. [Link] [DOI:10.1016/j.jmapro.2019.07.041]
4. Wang X, Shao M, Gao S, Gau JT, Tang H, Jin H, et al. Numerical simulation of laser impact spot welding. Journal of Manufacturing Processes. 2018;35:396-406. [Link] [DOI:10.1016/j.jmapro.2018.08.028]
5. Wang X, Gu Y, Qiu T, Ma Y, Zhang D, Liu H. An experimental and numerical study of laser impact spot welding. Materials & Design (1980-2015). 2015;65:1143-1152. [Link] [DOI:10.1016/j.matdes.2014.08.044]
6. Dhara S, Das A. Impact of ultrasonic welding on multi-layered Al-Cu joint for electric vehicle battery applications: A layer-wise microstructural analysis. Materials Science and Engineering: A. 2020;791:139795. [Link] [DOI:10.1016/j.msea.2020.139795]
7. Zhang GP, Li JC, Liu ZX, Wang PC. Application of ultrasonic welding to repair adhesively bonded short carbon fiber reinforced Nylon 6 composites. International Journal of Adhesion and Adhesives. 2020;100:102603. [Link] [DOI:10.1016/j.ijadhadh.2020.102603]
8. Arabi SH, Pouranvari M, Movahedi M. Influence of heat-input on mechanical behavior and phase balance of 2304 duplex stainless steel resistance spot welds. Modares Mechanical Engineering. 2017;17(5):159-165. [Persian] [Link]
9. Ahmadi Ashtiani HR, Zarandooz R, Sohrabian M. The numerical investigation of influence of electrode diameter on nugget diameter and thermal distribution in the resistance spot welding (RSW) of Inconel 625. Modares Mechanical Engineering. 2015;15(8):116-124. [Persian] [Link]
10. Yahya Abadi S, Abbasi M. Modification of mechanical properties of Al6061 aluminum alloy joint formed using friction stir welding by increasing the cooling rate and application of vibration. Modares Mechanical Engineering. 2019;19(6):1551-1558. [Persian] [Link]
11. Tayebi P, Fazli A, Asadi P, Soltanpour M. Experimental and numerical investigation of the formability of friction stir welded 5083 aluminum alloy sheets in single point incremental forming process. Modares Mechanical Engineering. 2018;18(3):45-55. [Persian] [Link]
12. Khorsandi Y, Khanzadeh Ghareh Shiran MR, Saadat A. Effect of stand-off distance and the explosive ratio parameters on the properties of explosively bonded copper-aluminum-copper. Modares Mechanical Engineering. 2017;17(1):39-46. [Persian] [Link]
13. Pourjafari Kasmaee M. Investigation of annealing treatment on the mechanical and metallurgical properties of explosive-welded Al/St/Al multilayer. Modares Mechanical Engineering. 2015;15(1):397-402. [Persian] [Link]
14. Turgutlu A, Al-Hassani STS, Akyurt M. Experimental investigation of deformation and jetting during impact spot welding. International Journal of Impact Engineering. 1995;16(5-6):789-799. [Link] [DOI:10.1016/0734-743X(95)00013-Z]
15. Turgutlu A, Al-Hassani STS, Akyurt M. Assessment of bond interface in impact spot welding. International Journal of Impact Engineering. 1997;19(9-10):755-767. [Link] [DOI:10.1016/S0734-743X(97)00013-4]
16. Hosseinzadeh S, Babaei H, Jahanbakhsh R, Alitavoli M. Experimental study of high-velocity projectile impact welding. Experimental Techniques. 2018;42(5):509-522. [Link] [DOI:10.1007/s40799-018-0262-1]
17. Mousavi AA, Al-Hassani STS. Numerical and experimental studies of the mechanism of the wavy interface formations in explosive/impact welding. Journal of the Mechanics and Physics of Solids. 2005;53(11):2501-2528. [Link] [DOI:10.1016/j.jmps.2005.06.001]
18. Chizari M, Al-Hassani STS, Barrett LM. Experimental and numerical study of water jet spot welding. Journal of Materials Processing Technology. 2008;198(1-3):213-219. [Link] [DOI:10.1016/j.jmatprotec.2007.06.086]
19. Alitavoli M, Darvizeh A, Moghaddam M, Parghou P, Rajabiehfard R. Numerical modeling based on coupled eulerian-lagrangian approach and experimental investigation of water jet spot welding process. Thin-Walled Structures. 2018;127:617-628. [Link] [DOI:10.1016/j.tws.2018.02.005]
20. Bataev IA, Tanaka S, Zhou Q, Lazurenko DV, Jorge Junior AM, Bataev AA, et al. Towards better understanding of explosive welding by combination of numerical simulation and experimental study. Materials & Design. 2019;169:107649. [Link] [DOI:10.1016/j.matdes.2019.107649]
21. Hosseinzadeh Salehkouh S, Babaei H, Mirzababaei Mostofi T. Spot welding of steel plates using gas mixture detonation technique: An experimental study. Modares Mechanical Engineering. 2020;20(9):2255-2262. [Persian] [Link]
22. Babaei H, Mirzababaei Mostofi T, Sadraei SH. Effect of gas detonation on response of circular plate-experimental and theoretical. Structural Engineering Mechanics. 2015;56(4):535-548. [Link] [DOI:10.12989/sem.2015.56.4.535]
23. Babaei H, Mirzababaie Mostofi T, Alitavoli M. Experimental investigation and analytical modelling for forming of circular-clamped plates by using gases mixture detonation. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science. 2020;234(5):1102-1111. [Link] [DOI:10.1177/0954406215614336]
24. Babaei H, Mirzababaie Mostofi T, Alitavoli M, Darvizeh A. Empirical modelling for prediction of large deformation of clamped circular plates in gas detonation forming process. Experimental Techniques. 2016;40(6):1485-1494. [Link] [DOI:10.1007/s40799-016-0063-3]
25. Babaei H, Mirzababaie Mostofi T, Namdari-Khalilabad M, Alitavoli M, Mohammadi K. Gas mixture detonation method, a novel processing technique for metal powder compaction: Experimental investigation and empirical modeling. Powder Technology. 2017;315:171-181. [Link] [DOI:10.1016/j.powtec.2017.04.006]
26. Mirzababaie Mostofi T, Babaei H, Alitavoli M. Experimental and theoretical study on large ductile transverse deformations of rectangular plates subjected to shock load due to gas mixture detonation. Strain. 2017;53(4):e12235. [Link] [DOI:10.1111/str.12235]
27. Mirzababaie Mostofi T, Babaei H, Alitavoli M. The influence of gas mixture detonation loads on large plastic deformation of thin quadrangular plates: Experimental investigation and empirical modelling. Thin-Walled Structures. 2017;118:1-11. [Link] [DOI:10.1016/j.tws.2017.04.031]
28. Mirzababaie Mostofi T, Babaei H, Alitavoli M, Lu G, Ruan D. Large transverse deformation of double-layered rectangular plates subjected to gas mixture detonation load. International Journal of Impact Engineering. 2019;125:93-106. [Link] [DOI:10.1016/j.ijimpeng.2018.11.005]
29. Mirzababaie Mostofi T, Sayah-Badkhor M, Rezasefat M, Ozbakkaloglu T, Babaei H. Gas mixture detonation load on polyurea-coated aluminum plates. Thin-Walled Structures. 2020;155:106851 [Link] [DOI:10.1016/j.tws.2020.106851]
30. Chizari M, Al-Hassani S, Barrett LM, Wang B. 3-D finite element modelling of water jet spot welding. Proceedings of the World Congress on Engineering, 2-4 July 2007, London, United Kingdom. Hong Kong: Newswood Limited; 2007. [Link]
31. Rezasefat M, Mirzababaie Mostofi T, Babaei H, Ziya-Shamami M, Alitavoli M. Dynamic plastic response of double-layered circular metallic plates due to localized impulsive loading. Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications. 2019;233(7):1449-1471. [Link] [DOI:10.1177/1464420718760640]
32. Rezasefat M, Mirzababaie Mostofi T, Ozbakkaloglu T. Repeated localized impulsive loading on monolithic and multi-layered metallic plates. Thin-Walled Structures. 2019;144:106332. [Link] [DOI:10.1016/j.tws.2019.106332]
33. Elek PM, Jaramaz SS, Mickovic DM, Miloradovic NM. Experimental and numerical investigation of perforation of thin steel plates by deformable steel penetrators. Thin-Walled Structures. 2016;102:58-67. [Link] [DOI:10.1016/j.tws.2016.01.022]
34. Öztürk G. Numerical and experimental investigation of perforation of ST-37 steel plates by oblique impact [dissertation]. Ankara: The Graduate School of Natural and Applied Sciences of Middle East Technical University; 2010. [Link]
35. Chizari M, Al-Hassani STS, Barrett LM. Effect of flyer shape on the bonding criteria in impact welding of plates. Journal of Materials Processing Technology. 2009;209(1):445-454. [Link] [DOI:10.1016/j.jmatprotec.2008.02.022]
36. Turgutlu A, Al-Hassani STS, Akyurt M. The influence of projectile nose shape on the morphology of interface in impact spot welds. International Journal of Impact Engineering. 1996;18(6):657-669. [Link] [DOI:10.1016/0734-743X(95)00062-F]

Add your comments about this article : Your username or Email:
CAPTCHA

Send email to the article author


Rights and permissions
Creative Commons License This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.