Modares Mechanical Engineering

Modares Mechanical Engineering

The effect of lubrication type on tool temperature and wear in turning of AISI 304 steel

Authors
Aref ُSaliminia 1
Mohammad Mahdi Abootorabi Zarchi 2
1 Department of Mechanical Engineering, Yazd University, Yazd, Iran
2 Assist. Prof., Mech. Eng., Yazd Univ., Yazd, Iran
Abstract
One way of reducing the cutting zone temperature is the use of an appropriate coolant. Common coolants, in addition to the adverse health effects on operator, cause environmental pollution as well. Because of this, interest in dry machining or green cooling methods in recent years has been greatly increased. Cryogenic cooling is one of the green cooling methods where liquid nitrogen is usually used as coolant. In the present paper, the effect of cryogenic cooling by liquid nitrogen on the cutting tool temperature and wear in turning process of AISI 304 austenitic stainless steel has been investigated. Among different methods of cryogenic cooling, the spraying technique due to its direct effect on the cutting zone has been selected. Turning with dry, wet (conventional) and cryogenic cooling methods are done. The obtained results indicated that the cryogenic cooling decreased the tool temperature compared to the dry and wet machining by 83% and 67%, respectively and reduced the flank wear of the tool by 75% and 53%, respectively. Analysis of variance showed that cutting speed relative to feed rate has a much greater impact on the tool temperature and wear. Increase of cutting speed in all cooling cases increased the tool temperature and wear.
Keywords
Turning
Cryogenic cooling
Flank wear
Temperature
Liquid nitrogen

Subjects

6- مراجع
[1] P. Degarmo, J. T. Black, A. K. Ronald, Materials and Processes in Manufacturing, Tenth Edition, pp.560-562, New York: John Wiley & Sons, 2007.
[2] N. R. Dhar, M. Kamruzzaman, Cutting temperature, tool wear, surface roughness and dimensional deviation in turning AISI-4037 steel under cryogenic condition, International Journal of Machine Tools & Manufacture, Vol. 47, No. 1, pp. 754-759, 2007.
[3] K. A. Venugopal, S. Paul, A. B. Chattopadhyay, Tool wear in cryogenic turning of Ti-6Al-4V alloy, Cryogenics, Vol. 47, No. 1, pp. 12-18, 2007.
[4] Z. Y. Wang, K. P. Ragurkar, J. Fan, G. Petrescu, cryogenic machining of tantalum, Journal of Manufacturing Processes, Vol. 4, No. 2, pp. 122-127, 2002.
[5] S. K. Choudhury, K. V. Kalyan, Investigation of tool wear and cutting force in cryogenic machining using design of experiments, Journal of Materials Processing Technology, Vol. 203, No. 1, pp. 95-101, 2008.
[6] M. Dhananchezian, M. P. Kumar, Cryogenic turning of the Ti-6Al-4V alloy with modified cutting tool inserts, Cryogenics, Vol. 51, No. 1, pp. 34-40, 2011.
[7] M. Sunil, A. S. Kumar, V. G. Yoganaht, C. K. Srinivasa, T. GuruMurty, Evaluation of tool life and cutting forces in cryogenic machining of hardned steel, Procedia Materials Science, Vol. 5, No. 1, pp. 2542-2549, 2014.
[8] M. K. Gupta, G. Singh, P. K. Sood, Experimental investigation of machining AISI 1040 medium carbon steel under cryogenic machining: a comparison with dry machining, Journal of The Institution of Engineers, Vol. 96, No. 4, pp. 373-379, 2015.
[9] Y. Sun, B. Huang, D. A. Puleo, I. S. Jawahir, Enhanced machinability of ti-5553 alloy from cryogenic machining: comparison with MQL and flood-cooled machining and modeling, Procedia CIRP, Vol. 31, No. 1, pp. 477-482, 2015.
[10] I. Lee, V. Bajpai, S. Moon, Tool life improvement in cryogenic cooled milling of the preheated Ti-6Al-4V, International Journal of Advanced Manufacturing Technology, Vol. 79, No. 1, pp. 665-673, 2015.
[11] S. Y. Hong, M. Broomer, Economical and ecological cryogenic machining of AISI 304 austenitic stainless steel, Clean Products and Processes, Vol. 2, No. 1, pp. 157-166, 2000.
[12] Y. Yildiz, M. Nalbant, A review of cryogenic cooling in machining processes, Journal of Machine Tools and Manufacture, Vol. 48, No. 1, pp. 947-964, 2008.
[13] X. M. Anthony, M. Adithan, Determining the influence of cutting fluids on tool wear and surface roughness during turning of AISI 304 austenitic stainless steel, Journal of Materials Processing Technology, Vol. 209, No. 1, pp. 900-909, 2009.
[14] M. B. Silva, J. Wallbank, Cutting temperature prediction and measurement methods a review, Journal of Materials Processing Technology, Vol. 88, No. 1, pp. 195-202, 1999.
[15] M. Dhananchezian, M. kumar, T. Sornakumar, cryogenic turning of AISI 304 stainless steel with modified tungsten carbide tool inserts, Materials and Manufacturing Processes, Vol. 26, No. 1, pp. 781-785, 2011.
[16] M. C. Shaw, Metal Cutting Principles, pp. 213-272, London: Oxford University Press, 1984.
[17] S. Sulaiman, A. Roshan, S. Borazjani, Effect of cutting parameters on tool-chip interface temperature in an orthogonal turning process, Advanced Materials Research, Vol. 903, No. 1, pp. 21-26, 2014.
[18] M. Dhananchezian, M. kumar, T. Sornakumar, cryogenic turning of AISI 304 stainless steel with modified tungsten carbide tool inserts, Materials and Manufacturing Processes, Vol. 26, No. 1, pp. 781-785, 2011.
[19] M. Sarikaya , V. Yilmaz , A. Gullu , Analysis of cutting parameters and cooling/lubrication methods for sustainable machining in turning of Haynes 25 superalloy, Journal of Cleaner Production, Vol. 133, No. 1, pp. 172–181, 2016.
[20] S. Y. Hong, Y. Ding, Cooling approaches and cutting temperatures in cryogenic machining of Ti-6Al-4V, International Journal of Machine Tools & Manufacture, Vol. 41, No. 1, pp. 1417-1437, 2001.
[21] N. R. Dhar, S. Paul, A. B. Chattopadhyay, Machining of AISI 4140 steel under cryogenic cooling-tool wear, surface roughness and dimensional deviation, Journal of Materials Processing Technology, Vol. 123, No. 1, pp. 483-489, 2002.
[22] S. Y. Hong, Y. Ding, W. C. Jeong, Friction and cutting forces in cryogenic machining of Ti-6Al-4V, International Journal of Machine Tools & Manufacture, Vol. 41, No. 1, pp. 2271-2285, 2001.
[23] G. Boothroyd, W. A. Knight, Fundamentals of Machining and Machine Tools, Second Edittion, pp. 78-135, New York: CRC Press, 2005.
[24] E. M. Trent, P. K. Wright, Metal Cutting, Fourth Edition, pp. 21-104, New York: Butterworth-Heinemann, 2000.
Modares Mechanical Engineering
Volume 18, Issue 4
August 2018
Pages 153-162